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Rugged Environment
DC-DC Converters <100 W
M-Family
Edition 2/96 - Melcher AG
7 - 17
MELCHER
The Power Partners.
7.1
Fig. 16
Typical inrush current waveform of a LM type
Fig. 15
Typical inrush current waveforms of a CM and an EM type
12
10
8
6
4
2
0
10
20
30
40
t [ms]
Ii [A]
t inr
CM type
Ui = 110 V DC
Po = Po nom
EM type
Ui = 110 V DC
Po = Po nom
Iinr p = Ui / (RS+RI)
Capacitor
Ci
fully charged
Normal operation
(FET fully conducting)
Ii = Po /Ui η
6
Ii [A]
4
2
0
-2
-4
-6
0
20
40
60
80
t [ms]
tinr
LM type
Ui = 230 V AC
Po = Po nom
Capacitor
Ci
fully charged
Normal operation
(FET fully conducting)
Precautions:
In order to avoid overload of the series resistor RI the on/off
switching cycle should be limited to 12 s if switched on/off
continuously. There should not be more than 10 start-up
cycles within 20 s at a case temperature of 25
°C.
If CM and CMZ types are driven by input voltages below
35 V DC or LM and LMZ types below 100 V AC, the maxi-
mum case temperature should be derated by 10 K or the to-
tal output power should be derated by 20%. EM, LM and
LMZ units driven by DC input voltages do not need to be
derated within the full specified input voltage range.
Availability:
Option E is available for C/E/LM and CMZ/LMZ modules
with a nominal output power of 51 W maximum.
Input
Filter
Control
Converter
FET
Ci
RI
RS
Rectifier
(LM/LMZ types)
Fig. 14
Option E block diagram
Table 18: Inrush current characteristics with option E
Characteristic
CM/CMZ
EM
LM/LMZ
Unit
CM/CMZ/EM at
Ui = 110 V DC
LM/LMZ at
Ui = 230 VAC
typ
max
typ
max
typ
max
Iinr p
Peak inrush current
6.5
8
2.2
4
6
10
A
tinr
Inrush current duration
22
30
19
30
35
50
ms
Option E Extended inrush current limitation
Available for C/E/LM and C/LMZ types.
The standard version of the modules C/D/E/LM as well as
C/D/LMZ include a passive inrush current limitation in the
form of a NTC resistor.
For applications which require an extended inrush current
block diagram" has been developed. Typical inrush current
waveforms of units equipped with this option are shown
below.
CM and CMZ units meet the CEPT/ETSI standards for
48 V DC supply voltage according to prETS 300132-2 if fit-
ted with option E combined with option D6 (input voltage
monitoring). Option D6, externally adjustable via poten-
tiometer, is necessary to disable the converter at input volt-
ages below the actual service ranges, avoiding an exces-
sive input current when the input voltage is raised slowly
according to prETS 300132-2. Option D6 threshold level
Uti
+
Uhi (refer to description of option D) should be adjusted
to 36.0...40.5 V for 48 V DC nominal supply voltage (for 60
V DC systems, threshold should be set to 44.0...50.0 V
DC). The D output (pin 5) should be connected to the inhibit
(pin 2). For applications where potentiometers are not al-
lowed refer to option D9.